Overview We have with us extensive experience in successfully handling the demands of Laboratory 2 Roll Mixing Mills. These comprise of rolls, bushings, bushing lubrications, frames, beds, roll gap adjustments and other precision functional components and find application in -

• Re-mixing
• Plain compounding Mixing

Finding usage in mixing as well as kneading of synthetic rubber, raw rubber, thermoplastics or EVA with chemicals into even materials, these even materials are then fed for manufacturing desired rubber or plastic products. Our expertise lies in making these mills available in different capacities with options of-

• Bushings/self-aligning roller bearings
• Manual/ motorized nip adjustments

Further, these mills are specially fabricated to mix -

• Newer as well as tougher compounds in trouble-free manner

Laboratory 2 Roll Mixing Mills Models

Laboratory 2 Roll Mixing Mills

 

Laboratory 2 Roll Mixing Mills

 

Laboratory 2 Roll Mixing Mills

 

Laboratory 2 Roll Mixing Mills

 

Laboratory 2 Roll Mixing Mills

 

Laboratory 2 Roll Mixing Mills

Application We have rich experience in successfully matching up with the demands of Laboratory 2 Roll Mixing Mills. These find application in -

• Re-mixing
• Plain compounding Mixing

Further, these are also used in mixing and kneading of :

• Synthetic rubber
• Raw rubber
• Thermoplastics/EVA with chemicals

Some of the application areas these Laboratory 2 Roll Mixing Mills (plain barrel/cracker) are used for include:

• As dump mills below internal mixers for compounding and sheeting processes
• As warm-up & feed mills for calendars and extruders
• For re-mixing
• For plain compounding and mixing

 

Santec presents a full range of compression molding presses from small lab and prototype units to fully-automated or multi-station systems. The advanced configuration of laboratory presses incorporate latest features required to test the various materials for Research & Development.

Features:

• A specially designed heating system ensures a high uniformity of temperature of the plates. For this reason, the press is ideal for moulding rubber & plastic sheets or samples for laboratory tests.
• Digital PID controllers - FUJI (Japan) / WEST Make provided for accurate temp. measurements.
• Lab type compression molding presses can also be successfully used for moulding small series of rubber or plastic parts for mass production too.The structure is very rigid & can work in 3 shifts.
• Covered from all three side except front side for loading & unloading of mould inside the press. Safety photo guard are placed on the front side for operator's safety.
• 4-pillar type construction hence better alignment.
• PLC with colored touch type display unit for user friendly operation.

Applications:
Santec's Laboratory Type Compression Molding Presses are widely used in following applications :

• Engineering or Technical colleges to give training to the students.
• Big Rubber Industries for R &D applications i.e. MRF, JK Tyres etc.
• Composites Molding applications, Plastic Processors etc.
• Laminates and Plastic cards manufacturing

Santec' Dispersion Kneaders are specially designed for mixing variety of materials ranging from low viscosity adhesive to high viscosity polymers. These versatile machines can be used in both rubber as well as plastic industries. Dispersion kneaders perfectly controls mixing and blending of raw material to form uniform compound mixture ensuring better dispersion. The machine consists of a mixing chamber fitted with rotary blades, made of high grade steel. Mixing of the raw material takes place in this chamber, the blended compound is then cooled with the help of water. The mixing chamber comprises of a Pneumatically or Hydraulically controlled pressure lid, which helps to maintain pressure on the raw material during mixing.

Rubber Dispersion Kneader machine ensures homogeneous compound dispersion, easy colour change cleaning, and simple operation, and represents techno-economic achievement. This kneader may be used to combine a wide range of materials, from low viscosity adhesives to high viscosity rubber. The complete Dispersion Kneader line is built with a cooling jacket, which promotes mixing dispersion and prevents material burning.

Santec's Dispersion kneaders are used widely for the following applications:

Rubber Compounds & End Products

Natural Rubber, Synthetic Rubber Mastication of NR, IIR, SBR, CR, EPDM, Fluorine Rubber, Silicone Rubber. Rubber Tires, Packing Gaskets, Hose, Belts, Shoe Sole, Sponge, Electric Wire Covering, Casters, Golf Balls, Oil Seal, Weather Strips, Water Proof Sheet, EVA, Thread Compound Battery Containers , tubes ,Conveyor belts ,Silicone rubber etc.

Plastic Compounds & End Products

HDPE, LDPE, PP, PVC, ABS, PS, EVA Thermoset plastics compounds & profiles wire covering, BMC etc.

Santec' Dispersion Kneaders are specially designed for mixing variety of materials ranging from low viscosity adhesive to high viscosity polymers. These versatile machines can be used in both rubber as well as plastic industries. Dispersion kneaders perfectly controls mixing and blending of raw material to form uniform compound mixture ensuring better dispersion. The machine consists of a mixing chamber fitted with rotary blades, made of high grade steel. Mixing of the raw material takes place in this chamber, the blended compound is then cooled with the help of water. The mixing chamber comprises of a Pneumatically or Hydraulically controlled pressure lid, which helps to maintain pressure on the raw material during mixing.

Rubber Dispersion Kneader machine ensures homogeneous compound dispersion, easy colour change cleaning, and simple operation, and represents techno-economic achievement. This kneader may be used to combine a wide range of materials, from low viscosity adhesives to high viscosity rubber. The complete Dispersion Kneader line is built with a cooling jacket, which promotes mixing dispersion and prevents material burning.

Santec's Dispersion kneaders are used widely for the following applications:

Rubber Compounds & End Products

Natural Rubber, Synthetic Rubber Mastication of NR, IIR, SBR, CR, EPDM, Fluorine Rubber, Silicone Rubber. Rubber Tires, Packing Gaskets, Hose, Belts, Shoe Sole, Sponge, Electric Wire Covering, Casters, Golf Balls, Oil Seal, Weather Strips, Water Proof Sheet, EVA, Thread Compound Battery Containers , tubes ,Conveyor belts ,Silicone rubber etc.

Plastic Compounds & End Products

HDPE, LDPE, PP, PVC, ABS, PS, EVA Thermoset plastics compounds & profiles wire covering, BMC etc.

The heavy duty Two Roll Rubber & Plastic Mills are perfect for mixing variety of materials for uniform compound mixture ensuring better dispersion.
Applications Of Rubber Mixing Mill :
Rubber Industry
Chemical Industry
Plastic Industry

Santec' Dispersion Kneaders are specially designed for mixing variety of materials ranging from low viscosity adhesive to high viscosity polymers. These versatile machines can be used in both rubber as well as plastic industries. Dispersion kneaders perfectly controls mixing and blending of raw material to form uniform compound mixture ensuring better dispersion. The machine consists of a mixing chamber fitted with rotary blades, made of high grade steel. Mixing of the raw material takes place in this chamber, the blended compound is then cooled with the help of water. The mixing chamber comprises of a Pneumatically or Hydraulically controlled pressure lid, which helps to maintain pressure on the raw material during mixing.

Rubber Dispersion Kneader machine ensures homogeneous compound dispersion, easy colour change cleaning, and simple operation, and represents techno-economic achievement. This kneader may be used to combine a wide range of materials, from low viscosity adhesives to high viscosity rubber. The complete Dispersion Kneader line is built with a cooling jacket, which promotes mixing dispersion and prevents material burning.

Santec's Dispersion kneaders are used widely for the following applications:

Rubber Compounds & End Products

Natural Rubber, Synthetic Rubber Mastication of NR, IIR, SBR, CR, EPDM, Fluorine Rubber, Silicone Rubber. Rubber Tires, Packing Gaskets, Hose, Belts, Shoe Sole, Sponge, Electric Wire Covering, Casters, Golf Balls, Oil Seal, Weather Strips, Water Proof Sheet, EVA, Thread Compound Battery Containers , tubes ,Conveyor belts ,Silicone rubber etc.

Plastic Compounds & End Products

HDPE, LDPE, PP, PVC, ABS, PS, EVA Thermoset plastics compounds & profiles wire covering, BMC etc.

Overview two roll rubber & plastic mills made available by us feature heavy duty finish and are perfect for mixing a variety of materials. designed to achieve uniform compound mixture that ensures better dispersion, these mills are designed for ensuring perfect as well as uniform blending of raw materials with natural and synthetic rubber.

with these mixing mills driven by electronic motor, the process is mixing is carried between two contrary rotors. here, the wicks of rotors are arranged in parallel and have different speeds. because of difference in tangential speed as well as nip constriction, rubber compound is made to undergo displacement and pressure energy during process of mixing. further, with increase in pressure and displacement energy helps in breaking the rubber molecule bonding. this breakage of rubber molecules allow uniform mixing of carbons and other chemicals with rubber.

'h' type or fabricated 4-column type presses models

two roll rubber & plastic mills-1

 

two roll rubber & plastic mills-1

 

two roll rubber & plastic mills-1

 

two roll rubber & plastic mills-1

 

two roll rubber & plastic mills-1

 

two roll rubber & plastic mills-1

 

two roll rubber & plastic mills-1

 

two roll rubber & plastic mills-1

 

two roll rubber & plastic mills-1

 

two roll rubber & plastic mills-1

 

application we are leading names in field of offering two roll rubber & plastic mills. made available in heavy duty finish, these find usage in perfectly mixing variety of materials. achieving uniform compound mixture thus ensuring better dispersion, these mills are designed for perfect and uniform blending of raw materials with

• natural rubber
• synthetic rubber

these mixing mills are driven by electronic motors where process of mixing is carried between two contrary rotors. the two roll rubber mixing machines can be used for different processes involving rubber like

• mixing
• sheeting
• plasticizing
• warming
• re-mixing
• plain compounding and mixing

Santec' Dispersion Kneaders are specially designed for mixing variety of materials ranging from low viscosity adhesive to high viscosity polymers. These versatile machines can be used in both rubber as well as plastic industries. Dispersion kneaders perfectly controls mixing and blending of raw material to form uniform compound mixture ensuring better dispersion. The machine consists of a mixing chamber fitted with rotary blades, made of high grade steel. Mixing of the raw material takes place in this chamber, the blended compound is then cooled with the help of water. The mixing chamber comprises of a Pneumatically or Hydraulically controlled pressure lid, which helps to maintain pressure on the raw material during mixing.

Rubber Dispersion Kneader machine ensures homogeneous compound dispersion, easy colour change cleaning, and simple operation, and represents techno-economic achievement. This kneader may be used to combine a wide range of materials, from low viscosity adhesives to high viscosity rubber. The complete Dispersion Kneader line is built with a cooling jacket, which promotes mixing dispersion and prevents material burning.

Santec's Dispersion kneaders are used widely for the following applications:

Rubber Compounds & End Products

Natural Rubber, Synthetic Rubber Mastication of NR, IIR, SBR, CR, EPDM, Fluorine Rubber, Silicone Rubber. Rubber Tires, Packing Gaskets, Hose, Belts, Shoe Sole, Sponge, Electric Wire Covering, Casters, Golf Balls, Oil Seal, Weather Strips, Water Proof Sheet, EVA, Thread Compound Battery Containers , tubes ,Conveyor belts ,Silicone rubber etc.

Plastic Compounds & End Products

HDPE, LDPE, PP, PVC, ABS, PS, EVA Thermoset plastics compounds & profiles wire covering, BMC etc.